HONGYI
Mechanical Subassemblies

China Assembly Service

A mechanical subassembly is more than the sum of its parts. The BOM, part revisions, mating interfaces, assembly steps and final checks must all describe the same finished unit.

  • Send the assembly drawing, the controlled BOM and the component supply split.
  • Mark critical fits, fastening requirements and the functional or fit checks.
  • State how the unit must be packed and identified for receiving.
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  • In-house production
  • ISO 9001
  • 24h quote response
  • 80+ countries
Assembly Scope

Assembly scope and the delivered unit

Define the unit you receive and where its boundary sits. The scope sets what we are responsible for: fit, missing parts, tests and packaging.

This service covers mechanical assembly against a BOM and drawing. Electrical wiring, controls integration, PLC programming and production-line installation are outside it and need their own scope and agreement.

A delivered mechanical subassembly

Mechanical subassembly

Components joined with installed fasteners and delivered as one unit, so fit and the agreed checks apply to the finished item.

Complete enclosure

A housing with its parts in place. Define which faces, fits and checks decide acceptance of the whole enclosure.

Packed component set

Loose components packed together, not assembled. Completeness, identification and packing become the main acceptance points.

If the purchase is mainly a welded part, see metal welding. For single machine components and fixtures, see industrial automation components.

Quote response within 24 hours for complete drawings.

BOM and Components

BOM and component responsibility

The BOM should name every item in the unit and who supplies it. When the assembly drawing and BOM disagree, the revision is settled before quoting or work starts.

Agree how substitutions are proposed and approved. We make the custom parts in our own factory, and your quote marks each BOM line as made by us, bought in as a standard item or supplied by you.

A redacted BOM and component set
Every BOM line

What each line should state

  • Part number and revision.
  • Quantity per unit.
  • Material or approved source.
  • Supply responsibility.
  • Fasteners, bearings, seals, labels and consumables that an assembly image leaves out.
Owner-supplied

When you supply components

  • Incoming condition the parts arrive in.
  • Lot traceability from supplied lot to finished unit.
  • Shortage handling when a delivery is short.
  • Loss allocation for damage or process loss.
Interface Requirements

Interface requirements that decide function

A stack of individually conforming parts can still fail at assembly if the datum scheme is unclear. Identify the dimensions and surfaces that decide function.

Some dimensions belong on component drawings; others only make sense after assembly. Show the mating parts, the inspection state, and whether a fixture, gauge or functional mating piece decides acceptance.

Exploded mechanical assembly with mating parts
Functional interfaces and what to show
FunctionWhat to show on the drawings
AlignmentThe datum scheme shared by the mating parts.
Shaft runoutThe shaft, its supports and the reference axis.
Bearing fitThe bore, the shaft and the required fit.
Clamp positionThe clamping faces and their location.
TravelThe moving parts and the required range.
SealingThe sealing faces and the mating seal.
Alignment

What to show on the drawings The datum scheme shared by the mating parts.

Shaft runout

What to show on the drawings The shaft, its supports and the reference axis.

Bearing fit

What to show on the drawings The bore, the shaft and the required fit.

Clamp position

What to show on the drawings The clamping faces and their location.

Travel

What to show on the drawings The moving parts and the required range.

Sealing

What to show on the drawings The sealing faces and the mating seal.

Not sure where a fit should be checked? Send the assembly and component drawings together.

Fastening and Joining

Fastening and joining you can verify

Specify each joint so it can be checked, not just assembled. A note to "assemble securely" does not create a verifiable acceptance criterion.

Decide which operations need recorded parameters and which can be checked by the final function test.

Bolted and press-fit mechanical joints

Bolted and threaded joints

State what makes each threaded joint acceptable.

Fastener grade
Torque value where it matters
Thread treatment
Tightening sequence
Retention method

Press-fit joints

A press fit depends on the fit, the surface condition and how it is pressed.

Interference
Surface preparation
Test conditions after pressing

Adhesive joints

Define the bond by its preparation, cure and test, not by the adhesive name alone.

Surface preparation
Cure conditions
Load or test conditions

Welded components

If a weld is part of the unit, define it separately. Do not assume it is included in a mechanical assembly price.

Weld defined on its own drawing
Weld acceptance criteria
A separate line in the quote
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Assembly Fixtures

Assembly fixtures and final state

Fixtures locate parts, protect finished surfaces and make pressing or fastening repeatable. A unit that looks right in the fixture can still shift after release.

Whether your unit needs a dedicated fixture is reviewed with the drawing and stated in the quote.

Fixture holding a subassembly during fastening
An assembly fixture

Name the datums

Identify the datum surfaces the fixture locates and the point at which it is removed.

Check the final state

Specify the check that proves the unit is still correct after the fixture is released.

Approve the design

If a dedicated fixture is needed, approve its design before it is built.

Agree ownership

Settle the fixture's cost, ownership and storage between orders.

Assembly Review

Define the unit before the price

Send the assembly drawing, BOM and supply split together. The review checks that they describe the same finished item, and the next section shows how we assemble, check and release each unit in our own factory.

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Assembly Execution

Assembly execution and ownership

Before you order, you should know how your unit will be built and released. We assemble, check and release it in our own factory, and we own final conformity of the finished unit.

An assembly work cell
01

Execution plan

Ask for the plan: receiving checks, component preparation, assembly order, in-process checks, rework rules and final release.

A labeled subassembly
02

Unit-level control

Revisions and substitutions are controlled at the level of the finished unit, not only the single part.

A released subassembly
03

One owner

Custom parts, assembly and final checks stay in-house, so one team answers for the unit from components to release.

Sample sign-off before production.

Functional Checks

Functional checks before release

Agree the test that proves the unit works as intended. When the specification calls for a functional result, appearance alone is not enough to release it.

The functional test and its record are agreed for your unit before production starts.

A tested subassembly and result record
What is tested

Test definition

Name the function: fit, movement, load, leakage or another defined result.

How it is tested

Test record

State the setup, conditions, acceptance limits, frequency and record format.

What it covers

Certificate or test

A component certificate is not a complete-assembly test. Say which one each requirement needs.

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Traceability and Packing

Traceability and packing for each unit

Choose the identification level the application needs, then protect the assembled interfaces in transit.

Packed subassembly and its accessories
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01

Identification level

Serial number, lot identifier or a part and revision label. The choice follows the application, component traceability and service needs.

02

Reworked units

Link any reworked unit to its replaced parts and the repeated test result.

03

Restrain the unit

Packaging should stop movement, metal-to-metal contact and loose hardware in transit.

04

Protect finished faces

Keep finished faces and assembled interfaces from taking load or damage.

05

Count the accessories

Identify accessories packed with the unit and label their quantity for receiving.

Quote Inputs

Assembly quote inputs

A complete request lets the assembly scope, checks and costs be separated before pricing. Send what you have and mark what is still open.

Send

Include in your request

  • Assembly drawing and component drawings.
  • Controlled BOM and supply split.
  • Forecast quantity.
  • Critical interfaces.
  • Fastening or joining specifications.
  • Functional test and packaging requirement.
  • Reference parts or fixtures that decide fit.
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What your quote should state

  • Supplied components, assembly labor, dedicated fixtures, tests and packing as separate items.
  • The final acceptance criteria.
  • Exclusions, such as wiring or controls integration, when they are outside the agreed scope.

For repeat or scheduled deliveries of the same unit, see on demand manufacturing.

Quote response within 24 hours for complete drawings.

Assembly FAQ

Mechanical assembly FAQ

Short answers to the questions that usually come up before an assembly quote.

How are losses divided between owner-supplied and supplier-supplied components?

Agree incoming acceptance, trial allowance, handling loss, replacement and return of unused parts in the quotation. Link supplied lots to finished units where traceability is needed.

What if the BOM and assembly drawing have different revisions?

Hold the quote or the work until a controlled matching set is issued. Record the effective revisions on the order and the first-article approval.

Must fastening torque be recorded?

Record it when the design or risk needs proof of joint condition. Specify value, tool, sequence, frequency and record format; otherwise define a suitable final check.

Do press-fit or adhesive steps need separate process review?

Yes. They depend on fit, surface condition, equipment and sometimes cure or load testing, so define their acceptance criteria rather than treating them as generic hand assembly.

Can appearance alone release a unit if no functional test method exists?

Only if the specification genuinely requires appearance alone. When function matters, define a workable test or fit check before release.

How is loosening during transport prevented?

Specify joint retention and a packing design that restrains the unit without loading delicate features. Verify the packaging on a representative unit where shipment risk is real.

Does every unit need a serial number?

Only if service, traceability or regulation requires it. Otherwise lot and revision identification may be enough; define the level you need in the RFQ.

When is a project mainly welding rather than assembly?

When joint design and weld acceptance dominate the deliverable, start with metal welding. A broader mechanical unit can include a welded component with its own acceptance evidence.

Does this service include wiring or PLC commissioning?

No. This service covers mechanical assembly only. Wiring, controls and commissioning are outside that scope and need their own agreement.

How is a reworked unit traced to its revision?

Record the unit identity, original configuration, rework instruction, replaced components and repeated acceptance result. The current released drawing and BOM remain the reference.

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Request a Quote

Request an assembly quote

Send the assembly drawing and BOM, and tell us what the unit must do. For single machined parts, see CNC machining.

Parker, your Assembly contact at HONGYI

Parker

Your Assembly Contact, HONGYI

I'm Parker. Send me the assembly drawing, the BOM and who supplies each component. Mark the critical interfaces and the functional tests the unit must pass.

Add the expected quantity and the packing requirement. Tell me whether the deliverable is a mechanical subassembly or part of a broader system that needs its own scope.

  • Reply within 24 hours
  • In-house production
  • Drawings kept confidential

STEP, IGES, DWG, DXF, PDF or photos.

We reply within 24 hours. Your files stay confidential.