HONGYI
Casting Route Review

China Metal Casting Service

Casting starts with what your finished part must do. Send the CAD, alloy, volume and machined areas, and get a review of the route, tooling and machining before you compare prices.

  • Mark the critical machined areas and datums.
  • State the end use and any defect or NDT requirement.
  • Say whether you need an as-cast blank or a machined, inspected part.
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Casting Parts

Casting parts start with their duty

Two castings with a similar outline can need very different soundness and machining. Define your part by its load, sealing, pressure and delivered state before you ask for a route.

A cast housing with machined sealing faces
01

Housings

A housing often combines sealing faces, bores and mounting holes. Mark the faces that must seal and the bores that locate internal parts.

A cast bracket with machined mounting faces
02

Brackets and load parts

Load paths decide where the casting must be sound. Mark the loaded sections, the mounting faces and the holes that align with other parts.

A cast fluid component with threaded ports
03

Fluid components

Pressure boundaries and threaded ports set the soundness and test requirement. Mark the wetted passages, sealing threads and any pressure test.

State whether you need an as-cast blank or a machined, inspected component. We cast, machine and inspect in our own factory, so one supplier signs off the finished component.

Next: compare investment, die and sand casting for your part.

Casting Process Choice

Match the casting route to your part

Investment, die and sand casting answer different geometry, tooling, volume and finish needs. No route is best by default; your part and forecast decide.

Weigh expected demand, part size, wall features, tolerances, surface quality and the cost of a pattern or die before you commit. Each route has its own page for the tooling and acceptance decisions that follow.

Sample castings from each casting route
Casting route comparison
RouteTypical decision driverWhat your quote should cover
Investment castingIntricate geometry and finish needsPattern tooling, shell, alloy and machining
Die castingRepeat volume that pays for a dedicated dieDie ownership, casting machine and porosity limits
Sand castingPart size, lower tooling commitment or internal passagesPattern, cores, surface and machining allowance
Investment casting

Typical decision driver Intricate geometry and finish needs

What your quote should cover Pattern tooling, shell, alloy and machining

Die casting

Typical decision driver Repeat volume that pays for a dedicated die

What your quote should cover Die ownership, casting machine and porosity limits

Sand casting

Typical decision driver Part size, lower tooling commitment or internal passages

What your quote should cover Pattern, cores, surface and machining allowance

Vacuum casting for resin prototype copies is a separate process; see vacuum casting. For metal parts, your quote proposes the route, and we cast your part whichever route fits.

Not sure which route fits? Send the CAD and forecast and ask for a route comparison.

Material Selection

Specify the alloy, not just the metal

A bare label such as aluminum or steel rarely settles a quote when strength, corrosion, heat treatment or pressure integrity matters. Name a castable grade and the properties your part needs.

Grade and properties

Name the castable grade, or the properties that matter in use if the grade is open. Approve any proposed grade before tooling starts.

Certificates and traceability

Say whether you need a material certificate, a heat number or an approved substitute list for your order.

Substitutes and changes

A different alloy can change shrinkage, defect behavior and heat treatment. Agree any substitute before tool design or production is locked.

Check the alloy against the chosen route and against the final machining or finish. The geometry review below is where alloy, route and part shape meet.

Include the end use and any certificate you need.

Part Geometry

Review castability before tooling

Wall transitions, junctions, draft and internal cavities decide where metal feeds and cools. Abrupt section changes and isolated thick masses raise defect risk.

Your finished CAD is not the as-cast shape. Tooling may add draft, radii, gates, risers or core features that never appear on the machined model, so approve those additions against your functional surfaces and cleanup areas.

Cast wall transitions and an accessible opening
Ask Parker About DFM
01

Wall transitions

Abrupt changes between thin and thick sections raise defect risk. Mark the sections that carry load or seal.

02

Isolated thick masses

A heavy boss or junction can cool last and hold defects. Show whether that mass is functional or can be reduced.

03

Draft and radii

Tooling may need draft and radii that your machined model does not show. Say which faces must end up square after machining.

04

Gates, risers and cores

Feed and core features leave witness marks or cleanup areas. Mark the faces where such a mark is not acceptable.

05

Machining and inspection access

Faces that will be machined or measured must stay reachable. Identify them before the as-cast shape is fixed.

Tooling and Patterns

Price the tooling separately from the part

The pattern, mold, die or core package is its own cost and ownership question. A lower part price can carry a larger tooling commitment.

Ask for tooling and part price as separate lines, then set the gates that protect you from paying twice for a change.

A casting pattern, die or core box
Ownership

Ask before you commit

  • What the package includes: pattern, mold, die or cores.
  • Who owns it, and the terms for storage and maintenance.
  • Who pays for changes after release.
  • Which files and physical tools transfer with the project.
Gates

Set the release gates

  • A design freeze before the tool is released.
  • First-sample approval before production.
  • A review of rework, new trials and inspection for any revision after tool release.

We build and hold the tooling for your part, and your quote states the terms for ownership, changes and transfer.

One Factory

Cast and machined under one roof

When a foundry and a machine shop quote separately, defects fall between them. We cast, machine and inspect your part in our own factory, so one team answers for it from pouring to final inspection. The next sections show what to agree at each step.

Ask Parker About the Route
Casting Production

Every casting step in one factory

Melt, mold preparation, casting, cleanup, heat treatment and release to machining all run in-house, so no step waits on another company.

Agree how lots are identified and how a nonconforming casting is handled before machining adds cost.

Casting setup with an in-process part

Mold and melt

We prepare the mold and melt the approved alloy for your part.

Pour and clean

The casting is poured, gates and risers are removed, and the part is cleaned before any machining.

Heat treatment

If your drawing specifies a treatment, agree whether it comes before or after machining.

Release to machining

Agree lot identity and how nonconforming castings are held before machining starts.

Next: the stock your machined faces need.

Machining Allowance

Machining stock on the faces that matter

Allowance must cover casting variation without adding needless material and machining time. Its value depends on the route, part size, geometry and how the casting is located.

No single allowance fits every part. Review the as-cast and finished models together.

Raw casting with stock on critical faces

Machined faces and datums

Mark every surface cut after casting and the final datums those cuts establish.

As-cast model approval

We propose the as-cast model from your finished drawing, and you approve it before tooling is built.

Undersized castings

A casting short of stock may fail only once machining starts. With casting and machining in one factory, it is traced to its cast lot and handled by one team, not argued between two suppliers.

Send the finished drawing with the datums marked.

Secondary Machining

Secondary machining and final conformity

Bores, sealing faces, threads and locating surfaces often need machining after casting. We machine them in the same factory, so one team owns the conformity of the finished part.

Send the finished drawing with datums and critical tolerances, and we sign off the final part against it.

Cast blank with a machined bore and mating faces
Post-cast machining review
FeatureWhy it is machinedWhat to show
BoresFit and alignment with mating partsSize, position and datum link
Sealing facesFlatness and finish for the sealSeal area, finish and flatness
ThreadsEngagement and sealingThread standard and depth
Locating surfacesDatums for assembly and inspectionDatum scheme and relationships
Bores

Why it is machined Fit and alignment with mating parts

What to show Size, position and datum link

Sealing faces

Why it is machined Flatness and finish for the seal

What to show Seal area, finish and flatness

Threads

Why it is machined Engagement and sealing

What to show Thread standard and depth

Locating surfaces

Why it is machined Datums for assembly and inspection

What to show Datum scheme and relationships

Post-cast machining runs on our CNC machining line, a core HONGYI service. Its fit for your cast alloy and geometry is settled in the project review, and as-cast and machined inspection stay separate checks.

Have a finished drawing with datums? Send it with the casting model.

Inspection Plan

Separate as-cast and finished acceptance

A casting passes two gates: as cast and as finished. Set the checks, methods and limits for each, and we report against both.

Nondestructive testing belongs in the scope only when your drawing, a standard or the part's risk calls for it. The inspection records for your order are agreed with the quote, including the rule for a defect that machining reveals.

An inspected casting and redacted report
As cast

Casting acceptance

Alloy identity, visible defects, internal soundness where specified, and heat treatment if required.

Finished

Finished-part report

Critical dimensions after machining, plus any leak or load test your drawing calls for.

Disposition

Defect rule

How a defect exposed during machining is recorded, traced to the cast lot and resolved.

Ask Parker About QC
Quote Inputs

What a casting RFQ needs

A complete request lets the route, tooling and machining be assessed before pricing. Send what you have and mark what is still open.

Send

Include in the first request

  • Casting CAD or drawing, plus the final machined drawing.
  • Alloy grade, or the properties the part needs.
  • Quantity forecast and end use.
  • Critical machined areas and datums.
  • Defect standard, tests and required certificates.
  • Any existing pattern or die information.
Ask

Ask the quote to separate

  • Tooling cost and ownership.
  • As-cast part price.
  • Heat treatment, machining and testing.
  • Shipping.
  • The inspection record for each stage, agreed before order release.

Parker reviews the drawing before any price is set.

Casting FAQ

Metal casting FAQ

Short answers to the questions that usually come up before a casting quote.

Can I request a quote with CAD before choosing a casting route?

Yes. Send the material, volume, finished requirements and use conditions so the routes can be compared. The route is confirmed before tooling and acceptance are fixed.

Should the as-cast and machined drawings be separate?

They should at least distinguish the two conditions. A final drawing alone may not define draft, allowance or casting datums, and each state needs its own acceptance rules.

When is a precise alloy grade necessary?

When strength, heat treatment, corrosion, regulation or a mating process depends on it. Otherwise, describe the properties you need and approve the proposed grade.

Is pattern or die cost included in the unit price?

That is a commercial choice. Ask for tooling cost, ownership, maintenance and amortization as separate lines so you can compare offers.

Does every casting need nondestructive testing?

No. The drawing, the safety risk and the critical zones decide the method and frequency. If testing is required, state the standard and the acceptance limit.

Who is responsible for a defect exposed after machining?

We are, because we cast and machine the part in our own factory. The order defines replacement and inspection records, and the defect is documented against both the as-cast lot and the finished part.

How much machining allowance is enough?

It depends on geometry, casting route, size and how the casting is located. Review the as-cast and finished models together, because a generic allowance is unreliable.

Does the same company perform casting and machining?

Yes. We cast and machine your part in our own factory, and we are responsible for the accepted finished component.

Why might a small batch not suit die casting?

A dedicated die can be a large tooling investment. Weigh it against volume, geometry, other routes and expected repeats; die casting covers that decision in detail.

Is vacuum casting included in this metal casting scope?

No. Vacuum casting is a separate prototype-copy process, typically in resin. Its parts do not show metal casting capability or metal material behavior.

Chat With Parker
Request a Quote

Request a metal casting quote

Send the drawings and tell us what the casting must do. Parker reviews them and replies with questions or a proposed route.

Parker, your Metal Casting contact at HONGYI

Parker

Your Metal Casting Contact, HONGYI

I'm Parker. Send me the casting and finished-part drawings, the alloy, the forecast quantity and the machined areas that matter. Add the end use and any defect or test requirement.

Ask me for the proposed casting route and a breakdown of tooling, casting, machining and inspection. Every step runs in-house, so one reply covers the whole part.

  • Reply within 24 hours
  • In-house production
  • Drawings kept confidential

STEP, IGES, DWG, DXF, PDF or photos.

We reply within 24 hours. Your files stay confidential.